Manmohan communication Motor Management: Asset Management and Plant Maintenance Solutions

 

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By carrying out a motor management program or plant asset management initiative covering all their rotating equipment, our customers are able to take a proactive approach to motor maintenance covering not only repair issues but also areas such as motor stocking, predictive maintenance, replacement policy and energy saving. The programs cover not only electric motors, but also the ancillary equipment directly coupled to motors such as pumps, gearboxes, fans and other rotating equipment. Benefits from carrying out a motor management program include improved reliability, reduced costs, reduced and more accurate motor stocks and lower energy costs.

Motor management as a form of plant asset management has a number of different meanings with various companies offering different services, however we define motor management to be as follows:-

“…. a management and repair service provided to increase the reliability and control of motor performance using best practice maintenance and repair techniques.”

By carrying out a motor management service, we are able to provide that specialist attention to the motor section of the maintenance stores, by ensuring that the motors are serviceable and correctly stored, ready for use 24 hours per day. By using a computer database, we are able to keep customers up to date on all motors, not only in operation, but also those in storage and repair.

We aim to take a proactive approach to motor maintenance by taking a variety of steps to prevent unexpected failures enabling a greater reliability within the motor stock.

By increasing the reliability of the motors used in a plant asset management program, we are able to reduce the downtime due to the reduction of motors requiring repair and also the severity of the repair, therefore helping the customer increase their productivity by reducing the number of unpredicted failures, with the aim of zero breakdowns.

Motor Inspections

 

On Site Inspections

 

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With the cost of downtime becoming more and more expensive, with quotes of thousands of pounds per hour quoted, any opportunity to prevent failures should be taken in order to ensure the continued running of plant and equipment in use in a range of commercial and industrial applications.

At MANMOHAN COMMUNICATION, in order to assist in the maintenance of rotating equipment, we offer a range of on site inspection services covering rotating equipment including, but not limited to:

Electric Motors , Pumps , Fans , Gearboxes , Generators

 

By tailoring inspection programs specifically for each range of rotating equipment we are able to detect failures early by analysing the motors, pumps and other equipment in far more detail than would usually be done enabling us to highlight problems that would lead to failure.

Depending on the application, we aim to detect problems including:

Overloading , Connection problems , Vibration , Overheating , Low insulation resistance , Poor alignment , Soft foot , Poor lubrication

 

All our findings are recorded in a concise report providing full details of the tests carried out together with recommendations for preventing downtime.

By using MANMOHAN COMMUNICATION to keep the plant running, we can save time and money by detecting failures early and then, if required, offering all the necessary services to prevent them from occurring.